How to Develop a Part Kitting Program

If parts in your facility are scattered and disorganized, you’ll have a hard time finding the exact parts you need when you need them. This is why part kitting is crucial to cutting down on SKUs and keeping your facility consistently organized.

What is Part Kitting?

Kitting is a system used to create pre-packaged and pre-labeled components, increasing overall efficiency while reducing the need to spend too much time on organizing assembly options. Kits include different parts that are normally used together, simplifying your supply chain by taking several SKUs and consolidating them into a single kit with one SKU.

The idea of packaging & kitting has been around for many years, but it’s experienced even more of a resurgence lately as more companies look to improve their processes and organization. Automation trends have been particularly motivational, as labeling equipment requires less maintenance and supervision.

Develop a Part Kitting Program

Determining if Part Kitting is Right for Your Business

The concept of kitting applies to most companies across all industries. Your company may purchase products in bulk but has to spend the time separating parts into categories, or maybe you buy products in increments that don’t work with other components and yet wind up being joined with them. Kitting consolidates products and parts so you always have the right inventory when you need it.

Get Customized Kits

With the help of kitting experts, you can get customized part kitting for your components, based on your specific recommendations. Your company determines the BOM and the part numbers that will be included. You can provide your distributor with a detailed print used for a quote. By providing your requirements and notes for the BOM, a kitting company will be able to make the kit the same way with every assembly for each part number.

Kits are customized to meet your company’s individual needs, with no one-size-fits-all option that could otherwise harm your business. Kits can include simple components that you use every day or parts required for certain purchases. You can label the outside of kits to clarify what they contain, enabling people to easily understand exactly what’s inside.

Using labels can also make it easier to track safety stock levels.

Continue to Make Improvements

Once you’ve implemented parts kitting, the work doesn’t quite stop. There’s always room for improvement in your processes, and modifying kitting is one way to go about eliminating more waste and making your company more efficient. Kitting is an ongoing process, so it’s important to establish a system that monitors production and inventory bottlenecks, which will help ensure everything is done on time.

Ultimately, through parts kitting, you’ll be able to save money and time by making it easier to find what you need as soon as you need it. You’ll save space while keeping the process of finding equipment consistently simple. In the end, kitting is a great way to further eliminate deadweight in your company and improve your company’s internal functions.

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